Industrial robots play a crucial role in modern-day manufacturing, with Eumetrys Robotics at the forefront of the industry. With inventory automation on the rise, these machines are more in-demand than ever before. However, like any sophisticated machinery, industrial robots are not immune to wear and tear, breakdowns and other issues. Whether you run a manufacturing plant or are an operator of these machines, knowing how to maintain and repair your industrial robots can save you time, money, and headaches.
Common Issues with Industrial Robots
Industrial robots can experience a range of problems, depending on the machine, its design, and its application. One common issue is wear and tear due to regular use, which can cause parts to wear down quickly, leading to frequent breakdowns. Another issue is contamination, which can cause malfunctioning of different components, thus affecting the working of the robot.
Tips for Regular Maintenance
Regular maintenance can prevent issues before they occur, ensuring your industrial robot runs smoothly for long periods. Here are some tips for regular maintenance:
Check for Wear and Tear
Periodically check your robot’s parts for wear and tear. Replace worn-out parts immediately before they cause more significant problems. Keep a record of the parts you replace to predict future maintenance needs and costs.
Clean the Robot
Clean the robot regularly to remove dust and other particles that may accumulate in hard-to-reach places. This will improve the robot’s performance and increase its lifespan.
Lubricate Moving Parts
Lubricate moving parts like actuators, linear slides and gears to reduce wear and tear and prevent corrosion. The lubricant will also prevent the machine from steel-to-steel contact which can cause unwanted noise.
Inspect Cables and Connections
Regularly inspect your robot’s cable and connections to identify any loose or broken connections. Loose connection can cause the machine to malfunction, while broken connections can cause irreparable damage.
Repairing Industrial Robots
If your industrial robot experiences breakdowns or malfunctions despite regular maintenance, don’t worry. Repairs are possible with these tips:
Diagnose the Problem
Identifying the root cause of a problem is essential before starting any repairs. You can leverage the machine’s error codes as well as its software to pinpoint the specific issue.
Order Replacement Parts
Once you identify the faulty part, order an appropriate replacement part from the manufacturer or supplier. Be sure to purchase genuine replacement parts to avoid further issues.
Calibrate Robot after Repairs
After replacing faulty parts, recalibrate your robot to ensure it’s functioning correctly. The recalibration will ensure that the robotic system is in sync and performs the desired function.
Importance of Professional Assistance
While regular maintenance and repairing can be carried out in-house, sometimes it’s best to seek professional assistance whenever there is complex machinery involved. Professionals have the knowledge and experience to detect and solve problems quickly and cost-effectively, minimizing downtimes and saving you money. In conclusion, ensuring your industrial robots are well-maintained and repaired on-time is critical to their lifespan and the smooth operation of your business. By following the tips mentioned above and engaging professional services, you can keep your industrial robots running optimally and effectively manage unexpected repairs.